L •WL •CWH SERIES BOILERSINSTALLATION,OPERATION andMAINTENANCE MANUALCOLUMBIA BOILER COMPANYP.O. BOX 1070, POTTSTOWN, PA 19464PHONE: 610-323-2700
LWLCWH COLUMBIA BOILER COMPANY REV. 131067BURNER MOUNTINGIf the burner is to be installed on site, first apply a gasketing material between the bu
LWLCWH COLUMBIA BOILER COMPANY REV. 131068BOILER CONNECTIONSDrainsAll Columbia Boiler units have (4) washouts located around the lower corners of
LWLCWH COLUMBIA BOILER COMPANY REV. 131069LENGTH OF PROBE ROD IN “WL” AND UP TO” CWH-780 & UP” SERIES BOILERSBOILER WL-60 WL-90 WL-120 WL-140
LWLCWH COLUMBIA BOILER COMPANY REV. 1310610Safety Valve / Relief ValveAll safety or relief valves are located in the rear center fitting on top of
LWLCWH COLUMBIA BOILER COMPANY REV. 1310611FUEL CONNECTIONSOIL SUPPLY PIPINGConnect burner to oil supply. Refer to fuel unit manufacturer literat
LWLCWH COLUMBIA BOILER COMPANY REV. 1310612GAS SUPPLY PIPINGContact your local gas company to ensure that adequate gas service is available, and t
LWLCWH COLUMBIA BOILER COMPANY REV. 1310613REQUIRED INPUT - CUBIC FEET OF GAS PER HOURL-18 L-20 L-22 L-24 L-30 L-32CWH-170 CWH-240 CWH-300 CWH-390
LWLCWH COLUMBIA BOILER COMPANY REV. 1310614Gas lines should be tested for leaks. Your gas company may wish to witness this test. Do not exceedthe
LWLCWH COLUMBIA BOILER COMPANY REV. 1310615REQUIRED BOILER MAKE-UP AIROPENING SQUARE HOLE ROUND PIPEBTU INPUT MIN. SQUARE SIZE - INCHES SIZE - INC
LWLCWH COLUMBIA BOILER COMPANY REV. 1310616CLEANING AND FILLING A NEW STEAM BOILERNote: The following procedure is for steam boilers only. This p
LWLCWH COLUMBIA BOILER COMPANY REV. 13106174. Mix the chemicals with water and pour into the boiler through the safety valve opening.5. Replace th
LWLCWH COLUMBIA BOILER COMPANY REV. 1310618OPERATING THE BOILERNOTE: Although each factory packaged unit has been test fired at the factory, ea
LWLCWH COLUMBIA BOILER COMPANY REV. 1310619STARTING THE BOILERWARNING: NEVER OPERATE A BOILER WITHOUT BEING SURE IT IS FILLED WITH WATER AND THAT
LWLCWH COLUMBIA BOILER COMPANY REV. 1310620BURNER START UP AND TEST INFORMATIONFor a new boiler start up, or for troubleshooting an existing insta
LWLCWH COLUMBIA BOILER COMPANY REV. 1310621CONTROL DESCRIPTIONSSTEAM BOILERSPressure ControlsAll Columbia steam boilers are controlled by both ope
LWLCWH COLUMBIA BOILER COMPANY REV. 1310622than that of the primary LWCO. This relay must be manually reset if power is interrupted to the con-tro
LWLCWH COLUMBIA BOILER COMPANY REV. 1310623HOT WATER BOILERSAquastat®ControllersAll Columbia water boilers and indirect water heaters are control
LWLCWH COLUMBIA BOILER COMPANY REV. 1310624MAINTENANCERECORD KEEPINGAll manufacturers literature, spare parts lists, operating and maintenance pr
LWLCWH COLUMBIA BOILER COMPANY REV. 1310625Monthly Boiler Check & Maintenance List1. Test all fan interlocks.2. Check main burner safety sh
LWLCWH COLUMBIA BOILER COMPANY REV. 1310626Gauge Glass Replacement Instructions:1. Make absolutely certain that the new water level gauge glass i
Table Of ContentsPARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LWLCWH COLUMBIA BOILER COMPANY REV. 1310627WATER TREATMENTProper treatment of make-up water and boiler water is necessary to prevent scale, or oth
LWLCWH COLUMBIA BOILER COMPANY REV. 1310628Below a pH of 5.0 the water is acidic enough to dissolve the steel boiler plates. Under these condi-tio
LWLCWH COLUMBIA BOILER COMPANY REV. 1310629AlkalinityThe alkalinity of boiler water should be sufficiently high enough to protect shell and plates
LWLCWH COLUMBIA BOILER COMPANY REV. 1310630APPENDICESRecirculationWhenever hot water is supplied for process to some distant point, the water in t
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LWLCWH COLUMBIA BOILER COMPANY REV. 310732SPECIFICATIONS AND DATA
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LWLCWH COLUMBIA BOILER COMPANY REV. 310736SPECIFICATIONS AND DATA14”(2)
LWLCWH COLUMBIA BOILER COMPANY REV. 31071IMPORTANT1. Read and familiarize yourself with this installation, operation, and maintenance manual befo
37REPLACEMENT PARTS FOR L-SERIES BOILERS andCWH-170 thru CWH-610 WATER HEATERS1 BURNER - SEE BURNER SECTION OF MANUAL ALL SEE PARTS LIST2 BOILER ONLY
38REPLACEMENT PARTS FOR L-SERIES BOILERS andCWH-170 thru CWH-610 WATER HEATERS7 FLUSH JACKET L-18, CWH-170 500100FLUSH JACKET L-20, CWH-240 500110FLUS
LWLCWH COLUMBIA BOILER COMPANY REV. 310739REPLACEMENT PARTS FOR WL-SERIES BOILERS andCWH-780 thru CWH-2460 WATER HEATERS1 BURNER - SEE BURNER SECT
40REPLACEMENT PARTS FOR WL-SERIES BOILERS andCWH-780 thru CWH-2460 WATER HEATERS4B PRESSURE CONTROL, SAFETY LIMIT, 2-15 PSI ALL 5536054C STEAM SYPON,
41REPLACEMENT PARTS FOR WL-SERIES BOILERS andCWH-780 thru CWH-2460 WATER HEATERSCOIL REPAIR STUD, 3/8"-16 (USE 5/16" DRILL BIT) ALL 31621510
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LWLCWH COLUMBIA BOILER COMPANY REV. 131062LIMITED PARTS WARRANTYThe Columbia Boiler Company (hereinafter Columbia) warrants the burner compo-nents
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Manufactured in USA byCOLUMBIA BOILER COMPANYP.O. Box 1070, Pottstown, PA 19464(610) 323-2700 FAX (610) 323-7292www.columbiaboiler.com cbcsales@coul
LWLCWH COLUMBIA BOILER COMPANY REV. 131063INTRODUCTIONSeries L and WL Water Tube BoilersThe Columbia Models L and WL are water tube boilers design
LWLCWH COLUMBIA BOILER COMPANY REV. 131064SERVICE POLICYAnything mechanical will inevitably need servicing. Steam and hot water boilers areroutine
LWLCWH COLUMBIA BOILER COMPANY REV. 131065INSTALLATIONBEFORE BEGINNING INSTALLATION, CAREFULLY STUDY THESE INSTRUCTIONS AND ALL CHARTS, DRAWINGS,
LWLCWH COLUMBIA BOILER COMPANY REV. 131066COLUMBIA BOILER COMPANY OF POTTSTOWN SHALL NOT BE HELD LIABLE FOR DAMAGETO THE BOILER CAUSED BY INCORREC
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