Columbia CSVB-3 Istruzioni per gli Interventi

CSVB Series IIGas-Fired Hot Water Induced Draft BoilersINSTALLATION, OPERATION & MAINTENANCE MANUALP/N 240009363 Rev. B [04/2012]An ISO 9001-2008

10Check Your ChimneyChimney must be clean, right size, properly constructed and in GOOD CONDITION. 1. Installation must conform to requirements of the

CHECK YOUR CHIMNEYFor boilers for connection to gas vents or chimneys, vent installations shall be in accordance with “Venting of Equipment”, of the N

12Removing Existing Boiler From Common Venting SystemWhen an existing boiler is removed from a common venting system, the common venting system is lik

13Horizontal (Category III) venting systems must be installed in accordance with these instructions.Maximum Horizontal Vent Length For Stainless Steel

141. Boilers may be vented horizontally as shown in Figure 8, Page 13 . Vent pipe is pitched down from boiler to vent termination. Do not connect ot

15D. The venting system shall terminate at least 3 feet (0.9m) above any forced air inlet located within 10 feet (3m). The venting system shall termi

168. Joining and Sealing the Vent Pipe: The vent pipe needs to be both watertight and gas tight. Seal

17C. For Flex-L StaR-34 stainless steel vent pipe use a high temperature silicone sealant rated for 550°F. Before applying silicone, the outside of t

189. Support Spacing:Do not restrict thermal expansion movement of the vent. The vent pipe must expand and contract freely with temperature change. Ea

19CAUTIONWHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.• Do not touch any electrical switch; do not use any phone in your building.•

2TABLE OF CONTENTSSafety Symbols & WarningsThe following defi ned symbols are used throughout this manual to notify the reader of potential hazards

20GAS SUPPLY PIPING*Outside diameter:Measure length of pipe or tubing from gas meter or propane second stage regulator.Table 5 - NATURAL GASLength o

21ELECTRICAL WIRINGElectrical WiringSee wiring diagram Figure 12, Page 23 for details. Refer to Ladder Diagram from document envelope received with

22Sequence of Operation -See Figure 12, Page 23 1. Thermostat calls for heat, control relay contacts.2. Circulator pump is powered through terminals

23WIRING DIAGRAMSFigure 12 - Control ModuleDamper is not an option.

24Filling System With Water• Close air vents on all radiation units. Open valves to these units. • Verify boiler and expansion tank drain valves are c

25Operating Instructions. 1. STOP! Read Safety Information on previous page.2. Set the thermostat to lowest setting.3. Turn off all electric power to

26Figure 14 - Automatic Gas ValveGas Valve Safety Shutdown TestWARNINGElectrical shock hazard. Follow instructions to turn off electric power. Fail

27CHECKING AND ADJUSTINGMain burner fl ame should form sharp blue inner mantel with no yellow.Figure 16 - Main Burner FlameAdjust Thermostat Heat An

28BurnersBeginning of heating season visually check pilot end main burner fl ames. See Figures 14, 15 & 16 Pages 26 & 27.Safety Relief ValveTe

29You may avoid inconvenience and service calls by checking these points before you call for service:IF YOUR SYSTEM IS NOT HEATING OR NOT GIVING ENOUG

3New York City MEA Number 484-84-E Vol. IV.BOILER RATINGS & CAPACITIESTable 1 - RATINGS NATURAL AND PROPANE GASESModel Input *MbhHeating Capacity

30SAFETY RELIEF VALVE [ Figure 2, Page 7 ]Safety relief valve is required on your boiler. Water expands as it is heated. If there is no place for wate

31EQUIPMENT & OPTIONAL ACCESSORIESPRESSURE SWITCHAir pressure switch works on negative pressure. When blower comes on air pressure switch operates

32APPENDIX A - CONTROL MODULEA.1 Installation Environment Considerations WARNINGIf you do not follow these instructions exactly, a fi re or explosion m

33APPENDIX A - CONTROL MODULEA.5 OperationModule continuously monitors boiler water temperature and fi res or shuts off burner based on this temperatur

34APPENDIX A - CONTROL MODULEA.6 Boiler High Limit Temperature Controller• When water temperature reaches setpoint, controller ends heating cycle. • W

35APPENDIX A - CONTROL MODULETable 8 - Troubleshooting Error CodesError Code NumberDefi nition Consequence2Pressure switch failed to open (stuck clos

36APPENDIX A - CONTROL MODULESTEP 3: Check spark ignition circuit. WARNINGElectrical shock hazard. Ignition circuit generates over 10,000 volts. Turn

Date Service Performed Company Name & Tech Initials Company Address & Phone #

NOTES

Date Service Performed Company Name & Tech Initials Company Address & Phone #

4DIMENSIONSModel Width (A)CSVB-211CSVB-314-1/4CSVB-417-1/2CSVB-520-3/4CSVB-624CSVB-727-1/4

COLUMBIA BOILER COMPANYMain offi ces and factoryPittstown, PA

5INSTALLATION PROCEDUREWARNINGImproper installation, adjustment, alteration, service or maintenance could result in death or serious injury.! 1. Ins

6VENTILATION & COMBUSTION AIRProvide combustion air and ventilation air in accordance with the section “Air for Combustion and Ventilation,” of th

71. Refer to local codes and appropriate ASME Boiler and Pressure Vessel Code for additional installation requirements.2. Install relief valve on 3/4”

8INSTALLATION SYSTEM PIPINGFigure 3 - Forced Hot Water Typical PipingFigure 4 - Forced Hot Water Typical Piping With Zone Control Valve

9• Install radiation units (panels, radiators or cabinets) and supply and return mains fi rst then make connections at boiler. • Verify clean water sup